Manmit Singh
Architect of Integrated Systems

Bridging the gapbetween bitsand atoms.

End-to-end mechatronics and AI-enabled software solutions — from precision CNC algorithms to autonomous agent workflows — delivered on a flexible, project-based basis.

CNC Automation
Robotics
Energy Systems
AI / ML
Full-Stack
3D Prototyping
Integrated Design
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What I Build

Software, Hardware & Manufacturing Services

Four integrated service pillars — from AI-native applications and robotic systems to additive manufacturing. Concept to finished product.

Digital Systems

Intelligence in code

AI-native applications, enterprise resource planning, autonomous agent workflows, and complex protocol implementation — software designed to make physical operations smarter.

AI-native applications & LLM agent orchestration
Enterprise Resource Planning (ERP) development
Autonomous agent workflows & automation
Protocol implementation (IEEE 2030.5, CSIP-Aus)
Real-time data pipelines & telemetry systems
Full-stack web applications (React, Next.js, Node.js)

Physical Systems

Precision in the real world

Mechatronics design, robotics assembly and fine-tuning, embedded systems — engineering tangible solutions from concept to tested, functional hardware.

Mechatronics design & electromechanical systems
Robotics assembly, calibration & fine-tuning
PCB design & embedded firmware (ESP32, Arduino)
Sensor fusion & signal processing
Hardware testing & validation workflows
Jig, fixture, and enclosure engineering

Integrated Design

Where bits meet atoms

The intersection that defines this practice — CNC automation, precision hardware-software interfaces, robotic control systems, and IoT-connected physical infrastructure.

CNC automation & compensation algorithms
Precision hardware-software interfaces
Robotic control systems & servo calibration
IoT-connected physical infrastructure
Digital twins & real-time simulation
Energy system control & grid-edge intelligence

Additive Manufacturing

Scratchpad to finished product

A full-service prototyping hub — from a rough sketch or idea to production-ready prototypes using advanced engineering printers and materials. If you can imagine the part, I can build it.

End-to-end part prototyping (concept → CAD → print → finish)
Bambu Lab X1E production with engineering-grade materials
Multi-material builds (PLA, PETG, ABS, TPU, PA, CF-Nylon)
Parametric CAD modeling (OpenSCAD, SolidWorks)
Batch production runs with repeatable quality control
Post-processing: heat-set inserts, surface finishing, assembly
Proven Results

Case Studies

Real-world engagements demonstrating the “Digital + Physical” overlap — where software directly improves physical outcomes.

ANCA CNC Machines

[VIEW_SITE]

AIMS AutoComp & AutoFetch — Autonomous Closed-Loop Manufacturing Systems

Feb 2022 — Oct 2024Melbourne, Australia

Closing the loop on precision manufacturing — I designed the high-fidelity data architecture that transforms sub-micron metrology into autonomous, 24/7 grinding intelligence.

Challenge

Eliminating the 'Human Error Gap' in 24/7 precision manufacturing. Engineering a system capable of autonomously orchestrating tool movement between CNC grinders and metrology (ZOLLER) while applying sub-micron compensations in real-time without manual intervention.

Solution

Architected the mission-critical data interchange layer for AIMS AutoComp, standardizing GDX/CDX metrology integration and automating complex tool compensation via Extended Part Programming Language (EPPL). Engineered the high-fidelity synchronization protocols that enable autonomous, lights-out production cycles by bridging the gap between robotic handling (AutoFetch) and precision grinding software.

Impact & Deliverables
Enabled 24/7 lights-out manufacturing by automating the ZOLLER-to-Grinder feedback loop
20% reduction in tool calibration time through automated EPPL compensation
Eliminated manual handling errors via seamless AutoComp/AutoFetch integration
Standardized GDX/CDX data architectures for high-precision metrology integration
30% reduction in software defects via Java core refactoring and modernization
80%+ on-time delivery of mission-critical features as Scrum Lead
JavaC++GDX/CDXEPPLSystem ArchitectureRoboticsAutomationCI/CD
System Log
01AUTOFETCH: tool transfer initiated — robotic pocket sync
02METROLOGY: high-fidelity GDX/CDX data synchronization — status: STABLE
03AUTOCOMP: EPPL compensation applied — Δ-0.0018mm
04SYSTEM: 24/7 autonomous cycle active — uptime: 99.9%

Glass Manufacturing Industry

The Glass ERP — Digital Infrastructure for Physical Manufacturing

2023 — PresentMelbourne, Australia

Digital infrastructure built specifically for a physical industry — every feature maps directly to a real-world manufacturing constraint.

Challenge

A glass manufacturing operation needed end-to-end digital infrastructure to replace fragmented manual processes across quoting, scheduling, inventory, and customer management.

Solution

Built a comprehensive web-based ERP from the ground up — handling the full manufacturing lifecycle from quote generation with automated material cost calculation through to production scheduling, barcode-driven inventory tracking, and financial reporting.

Impact & Deliverables
Real-time production scheduling with Gantt visualization
Automated quoting engine with material cost calculation
Barcode-driven inventory management system
Customer portal with order tracking and approvals
Financial reporting with profit margin analysis
Role-based access control with full audit logging
ReactNode.jsPostgreSQLTypeScriptDockerREST API

Interested in this system?

Request a live walkthrough of the platform and see how it can fit your operation.

Request Demo

ZECO Energy

DER Gateway — Regulated Energy Systems & Grid-Edge Intelligence

Mar 2026 — PresentMelbourne, Australia

Took a failing certification codebase and systematically drove it to full IEEE 2030.5 / CSIP-Aus compliance — building the autonomous control engine, notification infrastructure, and 30+ test orchestrators that now manage real grid-connected inverters across Australia.

Challenge

The Australian energy market required fully compliant IEEE 2030.5 / CSIP-Aus software for managing distributed energy resources — solar inverters, batteries, and grid infrastructure. The existing utility server was failing QualityLogic certification with schema validation errors, broken notification delivery, and no automated test orchestration for the 30+ scenario compliance suite.

Solution

Took ownership of the compliance stack and drove it from failing certification to passing. Rebuilt the XML payload layer to meet strict IEEE 2030.5 schema requirements. Designed an autonomous event state machine that manages the full DER control lifecycle — scheduling, activation, and completion — with real-time push notifications to subscribed devices on every transition. Built dedicated orchestrator services for each SunSpec test scenario across four compliance categories (CORE, UTIL, BASIC, AGG), automating topology setup, control seeding, and timed event sequencing. Deployed on AWS with a live testbed dashboard for monitoring certification runs.

Impact & Deliverables
Drove a failing codebase to full IEEE 2030.5 / CSIP-Aus certification compliance
Autonomous DER control state machine managing the complete event lifecycle server-side
Real-time push notification system for subscription-based device communication
30+ automated SunSpec test orchestrators across CORE, UTIL, BASIC, and AGG suites
Full support for all 16 DER control types (Volt-VAr, Volt-Watt, Frequency Ride-Through, Connect/Disconnect, etc.)
Schema-validated XML serialization compliant with IEEE 2030.5 XSD specifications
Append-only audit logging architecture for regulatory compliance traceability
Certificate-based mutual TLS authentication for grid device registration
AWS-hosted deployment with real-time testbed monitoring dashboard
JavaSpring BootIEEE 2030.5CSIP-AusAWSRESTmTLSSunSpec
System Log
01IEEE2030.5: EndDevice registered — LFDI:8A3FC7E1… verified
02CSIP_AUS: DERProgram active — Volt-Watt curve loaded
03STATE_MACHINE: DERControl transition — SCHEDULED → ACTIVE
04NOTIFY: push delivered — subscription matched, 200 OK
05AGG_ORCH: AGG-009 topology loaded — 13 nodes, TFA delayed
06COMPLIANCE: schema validation — PASS
Foundations

Education

Two engineering degrees from the University of Melbourne — establishing the dual-domain fluency that defines this practice.

Master of Engineering

Mechatronics

Advanced control systems & embedded firmware
Robotics & autonomous systems design
Sensor fusion & real-time signal processing
Mechanical design for extreme environments

Bachelor of Science

Mechatronics

Electromechanical systems fundamentals
Control theory & dynamic modelling
Software engineering & data structures
Electronics & circuit design
Digital Craft

Software Projects

From enterprise manufacturing systems to personal AI operating layers — software built with intention and engineered for scale.

persOS

Personal AI-Integrated Operating System

In Development

A unified personal operating system that integrates AI agents, task management, knowledge graphs, and automation into a single command-layer interface. Built as a modular platform with plugin architecture.

AI agent orchestration with multi-model routing
Personal knowledge graph with semantic search
Automated workflow engine with cron-like scheduling
Terminal-first UI with natural language commands
Plugin system for extensible integrations
End-to-end encrypted data persistence layer
Next.jsPythonLangChainVector DBWebSocketE2EE
persOS://command-layer
persOS ~ agent route "summarize inbox"
→ routing to: email-agent (GPT-4o) via LangChain
→ context: 12 unread, 3 priority
Summary generated — 3 actions queued
persOS ~
System Pulse

The Living Archive

A real-time technical journal managed by an AI Twin shadow agent. It monitors commits, drafts protocol deep-dives, and logs hardware iterations.

View all logs
Flexible Engagement

How We Work Together

No recruiters. No middle-men. A direct-to-client pipeline where you work with the lead engineer from discovery through delivery.

01

Discovery Call

A quick technical deep-dive to assess feasibility.

We start with a focused 30-minute session to understand your system requirements, constraints, and success criteria. No sales pitch — just engineering.

02

Direct-to-Client Pipeline

No recruiters or middle-men.

You get direct access to the lead engineer from day one. Every conversation, decision, and deliverable comes straight from the person doing the work.

03

Agile Sprints

High-impact bursts with flexible scaling.

Work is delivered in focused sprint cycles with clear milestones. Requirements evolve? The scope adapts. You see working results every 1-2 weeks.

04

Retainer or Project-Based

Choose the model that fits your operation.

Fixed-scope project quotes for defined builds, or an 'Engineer-on-Demand' hourly retainer for ongoing technical partnership. Both include full documentation.

Start a Conversation

Request a System Consultation

Have a system that needs building — or one that needs fixing? Let's start with a technical deep-dive to assess feasibility. No sales pitch, just engineering.

contact://manmit.singh